Industrial Chemical Solutions

Heavy Gauge Stamping Case Study

A customer faced excessive heat buildup that reduced efficiency, while high fluid usage increased operating costs. At the same time, reliance on manual pre-paint steps slowed production.

OUR APPROACH

Janed worked closely with the plant manager and buyer to evaluate the application and as a result offered Metal Medic 31, a higher-performing stamping fluid. This fluid was implemented at half the concentration and an increase in performance was seen within one month of implementation.

THE RESULTS

• 48% Cost Reduction
• Manual Hand Wiping Process Eliminated
• Die Temps Reduced to Ambient
• 100 Hours of Labor Saved per Year
• Seamless Paint Line Transfer
• Improved Tool Life

THE TAKEAWAY

Operating value isn’t always defined by price per gallon. A higher-performing stamping fluid, applied at the right concentration, can reduce process steps, improve tool life, and deliver lower total operating cost even when the product itself isn’t the lowest-priced option.

Isotropic Surface Finishing Case Study

A customer was struggling with ISF RA readings that were consistently out of spec, leading to quality failures and performance issues. If left unresolved, this risked continued revenue loss, ongoing production inefficiencies, and customer complaints.

OUR APPROACH

We replaced the customer’s existing chemistries with Janed’s Isotropic Process, delivering a tailored solution focused on improving performance, consistency, and reliability. This cross-functional effort, spanning Sales, Technical Service, and R&D, was implemented and validated in under two weeks.

THE RESULTS

• Lowered RA readings by >1.2 µm
• Chemical usage reduced by 65%
• Cost Reduced by 20%

THE TAKEAWAY

Relationships drive results. By maintaining connections and understanding customer challenges, our team was able to deliver a proven solution, demonstrating that the Janed’s 3-step ISF process consistently delivers measurable results.

JEI Isotropic Surface Finishing

The JEI Isotropic Surface finishing process removes surface irregularities with the assistance of media from metal components that are created during the forming and heat treat processes. After the appropriate vibratory process, the surface of the parts exhibit an extremely bright finish, low RA numbers, and very low surface tension. By matching the correct media with our 3-step vibratory process, customers see improved quality and less rework. Our patent tested process drastically reduces your chemical usage and shortens your overall cycle time.

ISOTROPIC APPLICATIONS

• Axle Gears
• Bearings
• Camshafts
• Crankshafts
• Gun Magazines
• Rocker Arms
• Steering Components
• Tappets

OUR CHEMISTRY DELIVERS

• Lower RA Readings
• Less Chemistry
• Reduced Cycle Time
• Lower Energy Usage
• Less Water Used per Cycle